Plastics Manufacturing

    Your ERP. The physical truth for plastics manufacturing.

    Real-time inventory visibility across raw materials, WIP, and finished goods to keep injection molding, extrusion, and assembly lines running. Built for high-mix, high-volume environments where uptime and accuracy drive margins.

    Plastics Manufacturing - Vexgen AI

    The Reality Today

    When system inventory doesn't match physical reality

    Throughput depends on having the right parts, at the right machine, at the right time.

    Lines waiting for material that 'exists' in the system
    Excess buffers built to protect against uncertainty
    Wrong SKUs piling up while critical ones are missing
    Constant manual checks to keep production moving

    The Transformation

    What changes with physical verification

    Continuous alignment between system and reality transforms operations.

    >99%

    Inventory Accuracy

    12+ Days

    DIO Reduction

    25%

    Higher Line Uptime

    90%

    Less Manual Checks

    Trusted accuracy by SKU, piece, and location
    Higher uptime, fewer material stoppages
    Lower working capital in buffers
    No more fire-drills or manual reconciliation

    The Process

    A verification layer for plastics plants

    A verification layer for plastics plants - Vexgen AI

    Vexgen AI continuously aligns physical inventory with your ERP. All data is processed locally and never leaves your premises.

    Capture every movement

    Cameras monitor inventory flows continuously.

    Validate automatically

    Vision AI identifies materials and quantities in real time.

    Sync your ERP instantly

    Discrepancies corrected automatically. No manual input.

    No system replacement. No process redesign. Minimal friction.

    Who It's For

    Built for plastics manufacturers that:

    Run injection molding, extrusion, or assembly with tight sequencing
    Manage high SKU counts across boxes, pallets, and WIP
    Experience stoppages despite 'available' inventory
    Rely on buffers and manual checks to protect throughput

    Get Started

    Is this relevant for your operations?

    A short conversation can assess whether physical inventory visibility could improve uptime, accuracy, or capital efficiency.